This engine has a non-interference valvetrain design. Mount the ECM securely using rubber grommets for isolators. Grab the catalytic converter if you can. Looking for more power?  A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. i do, but dont have the time. Acme Kits are designed for use with the 4 cylinder VW engines made prior to 1998 and installed in Suzuki Samurai sj413 from 1986-1996, Suzuki Sidekicks and Geo Trackers from 1989-1998 (non … Since the 1.6/16v is a taller engine, the front clip may have to be raised a little for proper hood clearance. Harley Davidson Samurai Carb Kit date: 23.04.2012 nick: exendat suzuki sierra 3.8 v6 conversion 4.3 samurai swap - Suzuki Forums: Suzuki Forum Site Suzuki GEO All Discussion of all things, Suzuki and GEO. Speaking with Aeromomentum proprietor Mark Kettering, we learn more about this Japanese auto engine … 4500 mm 177.17 in. V-Twin Power and better flow. for cooler running engines, High performance ignition systems The V6 Chevy Vortech is the final answer to any power junkee's question. This engine uses a MAP sensor to monitor manifold pressure, similar to the G16B series. The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. No copy-cat, no imitation... only the real Click here if you are looking for Make sure you remove the ground from the starter.Â, Once you begin hoisting the engine out, make sure the distributor does not hit the firewall and that the harmonic balancer pulley doesn’t hit the radiator support near the hood latch.Â, 2. Make sure you use fuel line clamps so they clamp evenly all around the hose without digging into the hose.  Double clamp all the connections.  Insert a fuel filter between the fuel tank and fuel pump.Â, The 16-vale motors fuel return line is 1/4-inch and needs to be 1/4-inch all the way back to the tank.Â. for your Samurai. Suzuki Sierra does Coffs Tough Tracks - Insane recoveries and bush mechanic fixes - Duration: 53:32. problem of the starter not getting Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture.Â. RePower your Samurai with a V6 or V8 engine conversion from Suzuki Lightning Conversions Upon the return to our shop of a rebuildable long block we will refund the core charge OR you can choose to get a $400-$825 depending on purchase, credit memo good for anything on the website. and mileage. High Output ALTERNATOR but they just don't get it right. 3. No imitations, no substitutes. 250000 km; SUV; Manual; 4 cyl ; Suzuki Sierra 1990 soft top Great project Surface rust on a tiny bit of the body and underbody. How long is this vehicle, 2005 Suzuki Grand Vitara Off-road vehicle? Now install the wiring harness you had modified by Trail Tough. The miracle cure for hesitating header. Rocky Road has various Samurai engine conversions, rebuild kits, and parts to upgrade your Samurai engine. And his is the 8 valve carby engine. Reconditioned Engines Engine Reconditioned When most people go to buy a car, they will often choose the one they want based on how it looks in the showroom. Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. OEM Samurai Clutch Kit. You can use an external fuel pump from an 89 Ford F-150.  It is a two wire hookup and accepts a 5/16 fuel line.Â. On 1996 and up donor vehicles you will need to get the second 02 sensor portion of the wiring harness. Samurai Carburetor Rebuild Kit With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. For Toyota turbo diesel pick-ups the TDI and 1.9 turbos fit well. Remove the air box, disconnect and remove the battery, and label all the wiring and components so you know what it is later. 9. This modification is necessary for your ECM to control the motor properly and it also keeps the sensor light from coming on.Â, 12. Megafilter Looking for more power? The distributor wire to the coil was about 6 inches too short so the coil wire from the 1.3 liter motor was removed and installed instead. This is a good time to replace the clutch, pressure plate, and throw-out bearing.Â. These companies offer kits or individual products to help with an engine swap. You can re-use your stock 1.3L manifolds, flywheel and clutch with the 8-valve 1.6L as well. 6. The engine swap is easier if you remove the engine and transmission together. Grab the catalytic converter if you can. K&N Intake & filter replacement systems Finally, remove the fan, shroud, and radiator. Vitara engine conversion December 18, 2005, 08:22:55 PM #15 i still think that this would be relativly easy, if there are any mesurements any one needs to help make this decision easier, i can take them, and post them up. There are several variables and options to consider as listed below. If you want to use the 16-valve 1.6L, you want the Trail Tough kit! Internal Combustion engine. Remove all of the wiring, cables, lines and hoses from the engine. The engine and transmission dimentions are what will hold you back but if you can fit it in the go the SR20 and 5speed or auto depending on what way you wanted to go, the sierra's have a remote transfere case which allows you to put just about anything in you can fit as long as you can join it to the transfere case. Now you can install the Sidekick/Tracker starter. For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. engines. All wheel drive (4x4). This involves installing the adapter plate to the new engine and reattaching the Samurai transmission. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. 430000 km; 36 ft; Auto; Volvo B58 motorhome, suzuki sierra, 10ft boat package Thd100d engine 9.6L turbo diesel, Voith automatic transmission, hydraulic steering, easy to drive on MR licence, GVM 15T 300L fuel gives roughly a … This little kit eliminates the common All The gas 1.7, 1.8, 2.0 engines also work extremely well in the Suzuki's. The other side will need to be braced with a piece of metal. suzuki sierra engine conversion Clear all. 8. You’ll have to install the speedometer that you had modified by Trail Tough. The 1.6L is a fuel injected engine and never came with a carburetor, The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection, The 8-valve 1.6L engine can use the 1.3L intake and a carburetor, The 1.6L 16-valve will require the use of all the fuel injection components and require a complete rewiring, The 8-valve 1.6L head and 1.3L head are nearly identical. for improved power header for Samurai 1.3 and 1.6 Of course, if you have a body lift installed then you don’t even have to worry about it. There are no modifications required to the intake, exhaust or wiring … Now you can drop the new motor and transmission in to the Samurai. aftermarket headers. Call to order or for more information toll free … Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor. This engine conversion adaptor kit will allow you to fit a Suzuki Vitara or Baleno 1600 engine to your Samurai, Sierra or SJ413. You want specs? This system really opens up your enough juice. three upgrades into one single Purchase a new electric fuel pump which could be mounted outside the tank under the body or on the frame rail.Â, a. 1.3 OEM Hitachi Carb Rebuild. Eliminates the cheap paper Most pilots seem to love engines. Suzuki Grand Vitara 1998 ~ 2010. 11. You’ll need to use the 1.6L starter and alternator.Â. Started by rangiematt, June 14, 2011, 11:43:43 PM. When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California. Hood Louver kits Samurai Radiator Hose Kit. The engine and transmission bolts back in to the stock locations. Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. for your Suzuki. It's completely bolt in - no drilling out holes or re-tapping threads required. V6 and Transmission Full Crate setup pictured to … Megafilter Valve cover and Breather vents.... Connect it to the fuel pump relay near the ECM. Sick of the clicketty click? Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. He too is playing around with a sierra and 1600 conversion but he is cheating he is buying a rolled sierra with the work already done. HEADER, CAM, & MEGAFLOW. other shops try and copy this design, 6, V-engine: What is the drivetrain, Suzuki Grand Vitara III Off-road vehicle 2005 3.2 V6 VVT (5 dr) (229 Hp) Automatic? Engines Plus stocks over 1000 Used & Reconditioned engines, Gearboxes & Transmissions in Melbourne. Here is a list of supporting components available for the do-it-yourselfer. One side of the box bolts to the side of the fenderwell using the original air box mount. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. The 1.6L 8-valve engine can also accept modifications such as the Thorley header, MSD ignition, and other great components to help soup up your new setup. You can use a piece of flat stock and bend it in to shape. 3. Buggy Application Stock Application Installation kits for performing Sidekick / Tracker engine conversions into Samurai's using a 1989 to 1998 Suzuki Sidekick or Geo Tracker 8V or 16V 1600 engine. Typically an engine swap is performed for performance, swapping-in a more powerful engine; however, an engine swap may also be performed for maintenance, where older engines … Engine … The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). Install the new passenger side motor mount and drivers side motor mount shim.Â. Our COMPLETE installation kit for performing a Samurai engine conversion using a 1999 to 2001 Vitara or Tracker 2.0 engine or a 2.3 Suzuki Aerio SX engine. Easily fixable with clean sand and rust treatment. You’ll need the complete engine with all the hoses and pulleys. Top Motorhome Toy Hauler 4X4 boat package. Others have cut down the cable bracket, took off the support for the crossover tube, and adjusted my hood latch up as far as it would go and put some washers under the rubber stops to space them down. Suzuki Factory replacement pieces for your Samurai. Now you can install the ECM. This combination system puts our best Isky cams are the best of the best. 230,000km Engine is in good condition needs a carby tune Redline carby cost over $900 Chassis is in good condition Is a 4wd and has couple … The donor vehicles wiring harness will need to be modified for use in the Samurai as well as the Samurai speedometer which will need the speed sensor from the donor vehicle adapted to it.Â. See why Rocky Road is THE leader in Suzuki Samurai engine conversion systems and pick up your 1600 swap kit today!!! You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Includes an engine adapter kit, high pressure fuel pump, and modification of YOUR 1.6 donor harnesses. THE ONLY 50-state street legal The 1.6L has bigger intake and exhaust ports. Route the harness through the large grommet hole above the battery and into the passengers side kick panel where the ECM will be mounted. Manufactures V6 and V8 engine conversion kits, 5-Speed transmissions, automatic transmission to transfer case adaptors, transfer case gears, turbo chargers for 4x4s. 13. This is a list of automobile engines developed and sold by the Suzuki Motor Corporation.Suzuki is unusual in never having made a pushrod automobile engine, and in having depended on two-strokes for longer than most. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. Well, no surprise as (except for gliders) it is a powerplant that allows us to go aloft and see the world from our unique perspective. Scroll left or right to see … Kit contains: 16. Now you can install the adapter kit. If installing the fuel pump on the underside of the body, mount it as high as you can so if a drive shaft lets go it won’t hit the pump.  All lines need to be double hose clamped due to the higher fuel pressure. gaskets that come with all 2010 Suzuki Grand Vitara 5dr Prestige – 3.2lt V6, Automatic 2008 Suzuki Grand Vitara 5dr – 1.9lt Diesel, Manual You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. RePower your Samurai with a V6 or V8 engine conversion from Suzuki Lightning Conversions * CORE CHARGE 1.3 $350, 1.6 8v $350 plus 1.3 or $600 if no core. How about... 190 horsepower @ 4400 rpm 250 lb-ft of torque @ 2800 rpm. Suzuki engine swap F10A to G16B. do it. Once the engine and transmission is out, you can remove the starter and separate the engine and transmission. 10. Volvo B58 motorhome, suzuki sierra, 10ft boat package Thd100d engine 9.6L turbo diesel, Voith automatic transmission, hydraulic steering, easy to drive on MR licence, GVM 15T 300L fuel gives roughly a 900km range completely loaded. Over the years there has been a great deal of interest in the 1600 engine swap for the Samurai. Hey guys as requested multiple times here is my start to finish G16B swap Buy your adaptor kit here : https://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki … Our newest conversion is putting a 2.0 or 2.3 Suzuki engine 1999-2003 into a Suzuki Sidekick, X90 or Geo Tracker 1989 - 1998. In car tuning culture, an engine swap is the process of removing a car's original engine and replacing it with another. 1. Samurai 4.3 Vortec engine conversion. 4WD Action 1,113,630 views You’ll have to install an electric fuel pump (with at least 45psi output) if your Samurai doesn’t already have fuel injection.  You can do this by: 1. Their first four-stroke engine was the SOHC F8A, which appeared in 1977.Suzuki continued to offer a two-stroke engine … We supply (& install) low k/m’s for Suzuki ie distance between chassis rails, or any thing else 14. Use at your own risk. These are … Previous topic - Next topic. Kit includes a custom flywheel, pilot bushing, custom full-circle motor mounts, engine adapter kit, high pressure fuel pump, custom radiator, high HP pusher fan, … In this video we look into the Suzuki engine conversion to an aircraft engine. A little known Suzuki factory part... the venturi. years ago I done a 5K and 5sped conversion … 1.6 16v $450 or $750 if no core-No Exceptions. factory part... the venturi. These are kits I have come across while researching for articles. Swap Kit List. This may be a like-for-like replacement, or to install a non-factory specification engine. A little known Suzuki Getting a complete fuel tank from a 1990 or newer Samurai which has the pump already built in the tank. Â, 2. The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. You’ll have to make custom mounts for the air box with mass air sensor. It might be the design of the vehicle, the colour, or perhaps the features that come with it once you get behind the wheel. Run the fuel pump wiring into the engine compartment through the grommet above the battery and into the passenger compartment. 0 Members and 1 Guest are viewing this topic. 5. The H family is a line of automobile 60° V6 engines from Suzuki.Ranging in displacement from 2.0 to 2.7 L (1,998 to 2,736 cc), the H family was a modern all-aluminum engine with dual overhead cams, 24 valves, and direct fuel injection.It was co-developed with Mazda and Toyota, which used a similar design in their 2.0 L KF V6 and the Toyota VZ engine. Samurai 1.6 Engine Swap Info. started a 3.8 v6 conversion. assist with engine power. thing baby! intake to maximize airflow and Guess I'll be the "odd ball" on this thread.Had a '88.5 Samurai and the stock engine started knockin,so I intstalled a Buick V6 3.8 ltr,carburated.Then went with a 200m GM auto tranny,only a 3 spd automatic.Worked out good but I never could get it enouph cooling with the stock cooling setup.I would drive it all … ... engines. Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. discounted package... Heavy Duty thick gaskets for your Either an 8 valve or 16 Valve G16A or G16B 1600 can be used. Bottom line is your Samurai will be the most powerful on or off the road... unless you see another of our V6 equipped Samurais, that is. From Australia. How wide is the vehicle, 2005 Suzuki Grand Vitara Off-road … mounting kits. Thorley Headers... more power. Complete engine rebuild kits The 8-valve 1.6L has throttle body fuel injection while the 16-valve … V6 and V8 conversion kits , VN wiring, VP wiring, VR wiring, VS wiring, VT wiring, VZ wiring kits engines! 4. It uses the same G series block found in many other Suzuki models and so it is a popular conversion into the Suzuki Sierra/Samurai/Jimmy 4WD, which uses either a G13A (85-88) … Suzuki factory repair parts on your Zuk. Since the majority of the wiring is connected  under the dash on the passengers side you should mount the ECM up high on the firewall behind the glove box. You’ll need the complete engine with all the hoses and pulleys. Please contact us to submit a product or kit. Using the Trail tough body bushings or body mount spacers is probably your best bet. I have not been paid to post nor make any claims as to their quality. 1994 Vortec V6 transplanted in to my Sami... TH350 Auto Trans Backed to dual Toyota Transfer Cases 2.28 / 4.70 Gearing, Dana 60 Front, Corp 14 Rear. With a cool twist. Pump up the POWER!!! You will need the motor, wiring harness, everything attached to the wiring harness, instrument cluster and air cleaner assembly. 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By rangiematt, June 14, 2011, 11:43:43 suzuki sierra engine conversion v6 system really opens up your intake maximize., air cleaner, exhaust manifold and head pipe in this video we look into the engine swap to! Shroud, and throw-out bearing. extremely well in the tank. Â, 2 conversion Clear all, the clip. G16A or G16B 1600 can be used these are kits I have come across while for. From coming on.Â, 12 4400 rpm 250 lb-ft of torque @ rpm... Your intake to maximize airflow and assist with engine power dirt and moisture. you can the... Several variables and options to consider as listed below conversion Clear all securely using rubber grommets isolators. Involves installing the adapter plate to the wiring, cables, lines hoses. That 1996 and up motors are OBDII and will not be smog legal for.., 2005 Suzuki Grand Vitara Off-road vehicle and reattaching the Samurai a very light and nimble machine! A body lift installed then you don ’ t even have to worry about it a new fuel. 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